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Pipeline bendsInduction bending for producing pipeline bends
Pipeline bends are mainly used for oil and gas transmission pipelines. Besides ‘field bends’ with a large radius (>40D), which are made on site, bends with a shorter radius typically between 3D and 10D, are also needed. These bends are mostly produced on an induction bending machine. Transport pipelines often have relatively thin walls.
Pipelines are usually made out of X-grade materials, sometimes cladded on the inside with stainless steel or Inconel and Duplex. The large transmission lines normally have relatively thin walls when compared to the diameter.
Cojafex pipeline bending machines are particularly suited to the task, because they combine excellent temperature- and dimensional control to produce high quality bends that meet the mechanical, metallurgical and dimensional requirements with a minimal effort. Bending angles and radii can be freely chosen, offering great flexibility to the designers of pipe lines.
Cojafex pipeline benders are also suitable to make so called “segmentable” bends. These bends can be cut to the desired angle at a later stage, for instance in the field.
More advantages of induction bending and types of bending can be found on the bends webpage.
65 years of experience.
Cojafex is the specialist in induction bending machines.
Supply of machineryCojafex pipeline bending machines
Cojafex supplies machines for all types of pipelines. The larger models, such as the PB850, PB1200, PB1400 and PB1600 are mainly used for transmission pipelines and the smaller models, such as the PB200R, PB400R and PB600 for other types.
Cojafex pipeline bending machines have a high degree of automation. Cojafex machines are equipped with special start/stop systems, which guarantee a smooth transition from straight pipe to bend. Induction power is automatically controlled based on precise temperature measurement. Temperature scanners ensure, that the highest temperature in the heated zone is actually measured. It is particularly important with CLAD pipes (e.g. INCONEL-CLAD) , Duplex and the higher X-grades, to keep the bending temperature within narrow limits to prevent damage to the material structure.
The excellent Cojafex process control ensures that bends can consistently meet the highest requirements with minimum effort.
The pipeline bending machines can be equipped with a fully automated tangent heating system. This allows you to heat the straight tangent in the same way as the bend. This way the material properties of the bend and the straight tangents will be comparable.
This is especially important when the pipes/bends need to be heat treated after bending, as is often the case for transmission pipe lines made of higher X-grades materials such as API – 5L X70, API – 5L -X80 and API – 5L X100.
In order to limit the ovality of the bend pipes are often braced from the inside with steel or wooden supports. Putting in and removing these braces is labour intensive work. Cojafex' automated ovality reduction systems introduce forces in the vertical direction to reduce the ovality of the bend within the limit of the relevant specifications without braces.
We will gladly find a solution for youGet in touch
We can support you by providing additional drawing and/or engineering capacity, but also by taking care of the entire process from the very first concept to the complete final product.
Feel free to contact us. We will be happy to talk to you.
Interested in our services? sales@cojafex.com